TROUT RUN, Pa. — When David Dewberry landed in Pennsylvania in 2010, the veteran of the migratory worldwide oil-and-gas workforce said he required more than a month to drill a typical Marcellus Shale natural gas well.
On Dec. 4, a crew under Dewberrys direction dug into the mountaintop of a state forest near here with a diamond-studded drill bit. Dewberry reckons it will require only 16 days to finish drilling the wells full length, more than 2-1/2 miles.
Since I came up here three years ago, its 200 percent better, said Dewberry, who manages this Lycoming County, Pa., site in Loyalsock State Forest for Seneca Resources Corp.
The well not only will require half the time to drill, the bore will extend farther horizontally than older wells. And, if it performs like other wells in the area, it will produce a staggering amount of gas.
When its done, the towering rig will crawl 20 feet and begin drilling another well. Seneca plans to complete nine wells in an assembly-line fashion on this site, which is the size of five football fields.
Weve become so much more efficient, Dewberry said.
Marcellus Shale exploration companies are drilling bigger wells in less time at less cost, and they are producing more natural gas than ever.
Despite a reduction in the number of drill rigs operating in Pennsylvania in the past two years because of the low price of natural gas, each rig is accomplishing much more. The Marcellus, which includes wells in West Virginia, now produces nearly a fifth of the nations natural gas.
In the industry, productivity has become the watchword. Gas producers vying for investor money tout their skills to more efficiently deploy capital than the competition.
The same advances would squeeze more natural gas from North Carolinas relatively small gas reserves when the state authorizes drilling to commence. Fracking is currently under moratorium in the state until safety regulations are written and approved by lawmakers, a process thats expected to be completed in 2015.
North Carolinas shale gas region is estimated to contain about 1.7 trillion cubic feet of gas, significantly less than the gas-rich Marcellus.
Many of the improvements in recent years are attributed to the experience producers have acquired in the Marcellus formation.
You experiment until you hit the jackpot, said Terry Engelder, a Pennsylvania State University geoscientist and leading expert in Appalachian black shales.
The U.S. Energy Information Administration, recognizing that the drill-rig count is an obsolete measure of output, recently presented a new way to quantify efficiency that takes into account drilling speed and production. By that measure, the Marcellus accounts for much of the growth in the nations gas production.
Adam Sieminski, the EIAs administrator, told the Columbia University Center on Global Energy Policy in October the turnaround in the domestic oil and gas industry is transformational.
For natural gas, EIA has no doubt at all that production can continue to grow all the way out to 2040, Sieminski said.
The new fossil-fuel boom relies upon advances in horizontal drilling and hydraulic fracturing, the technique that involves pumping a mixture of water, sand, and chemicals under high pressure into source rock to crack it open to release oil and gas.
Despite the controversy over fracking activists want a drilling moratorium in Pennsylvania because they say it may cause groundwater pollution and other problems the industry is investing here as though it will be impeded only by market conditions. And it is doing its best to make the business economical.
Seneca Resources, based in Pittsburgh, has been drilling gas wells in Pennsylvania for a century. Its owned by National Fuel Gas Co. of Buffalo, N.Y., whose utility has 733,000 retail gas customers in western New York and northwestern Pennsylvania.
Senecas drilling experience was confined to developing conventional shallow wells, not the deep shale wells that run laterally underground for a mile or more. After the Marcellus discovery, Seneca teamed with an experienced deep-well driller, EOG Resources, until it developed its own in-house expertise.
Dewberry, 54, whose experience includes working on offshore rigs and in the Middle East, was hired as a Seneca company man, the top dog on a well site. Most personnel who work on the well are contractors who report to him.
This is a proven field now, said Dewberry, a native of Alabama who got married in Pennsylvania and built a home in Tioga County, Pa. We know what weve got, and we know what we need to do.
Staff writer John Murawski contributed.