News & Observer | newsobserver.com | Chemical plants face security scrutiny

Published: Apr 24, 2007 12:00 AM
Modified: Apr 24, 2007 02:23 AM

Chemical plants face security scrutiny

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RECENT ACCIDENTS

Some recent accidents at chemical facilities include:

FEB. 16, 2007: Valero McKee Refinery, Sunray, Texas. A propane fire began after a leak and spread quickly. Three workers suffered serious burns and the refinery was shut down.

JAN. 30, 2007: Little General Store, Ghent, W. Va. Propane vapors from a storage tank ignited and exploded at the convenience store and gas station, killing four people and seriously injuring five others.

NOV. 22, 2006: CAI Inc./Arnel Co., Danvers, Mass. A powerful explosion at this ink and paint manufacturing facility flattened the building and damaged nearly 90 homes, 25 beyond repair. Injuries were minor.

OCT. 5, 2006: EQ Industrial Services, Apex, N.C. Explosions and fire at a hazardous waste facility forced the evacuation of about 17,000 residents. The plant was destroyed.

JUNE 14, 2006: Universal Form Clamp Co., Bellwood, Ill. Explosion and fire resulting from heating and mixing solvents in an open top tank. One death and five injuries resulted.

JUNE 5, 2006: Partridge-Raleigh Oilfield, Raleigh, Miss. Explosion and fire from welding tools igniting vapors in oil production tanks. Three deaths and one person with serious injuries.

JAN. 31, 2006: Synthron Inc., Morganton, N.C. Chemical explosion from process involving flammable solvents, resulting in one death and a dozen injuries.

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WASHINGTON - For most of her life, Jean Taylor has lived in northern New Jersey near the largest oil refinery on the East Coast.

She wonders what she's breathing, though she says the odors are not as noxious as they were a few decades ago.

Since the terrorist attacks of Sept. 11, 2001, she also has wondered about security. A community activist, she toured the Conoco Phillips Bay View plant with a group of like-minded residents and was amazed at what she saw -- and didn't see. "There wasn't any guard or security official that I saw. There's more security at the airport than out here."

Now federal officials are catching up with Taylor's concerns.

In October, Congress passed a law giving the Homeland Security Department the authority to regulate the nation's most hazardous chemical plants.

Those rules have now been published, and regulators and the about-to-be regulated, congressional and state officials, industry and environmentalists all have different views of what comes next.

While New Jersey has a particularly large concentration of chemical facilities, nearly every U.S. urban area has plants that produce or use hazardous materials capable of endangering their neighbors.

California, for example, is home to 12 plants, each with more than a million people living in its shadow. Ohio has nine, Illinois 14 and Texas 17.

Homeland Security Secretary Michael Chertoff acknowledges "the collection of a lot of potentially dangerous chemicals in one place does create an attractive target to somebody who wants to carry out a terrorist attack."

Department regulators estimate as many as 66,000 plants around the country possess some amount of a "chemical of interest." Roughly one-third of those already are regulated by other agencies, such as the Coast Guard or the Environmental Protection Agency. For the rest, the government is asking the owners to complete an online questionnaire within 60 days telling what they manufacture, what chemicals they store, in what quantities and in what type of storage.

The department will determine their risk level by assessing the potential consequences to people nearby of an accident or attack, the impact of sabotage or theft, and the economic consequences of any catastrophe.

Chertoff estimates about 7,000 plants will fall into the high-risk category.

Assistant Secretary Robert Stephan, who will oversee the process, said 100 to 150 in the topmost tier can expect the earliest attention and closest scrutiny.

T. Ted Cromwell of the American Chemistry Council, an industry group, said some companies already have taken many of the required steps. But Stephan estimated 20 percent present a significant risk because they haven't participated in any voluntary program.

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