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MARIETTA, Pa. -- Malaria. Tuberculosis. Alzheimer's disease. AIDS. Pandemic flu. Genital herpes. Urinary tract infections. Grass allergies. Traveler's diarrhea. You name it, the pharmaceutical industry is working on a vaccine to prevent it.
Many could be on the market in five years or less.
Contrast that with five years ago, when so many companies had abandoned the vaccine business that half the U.S. supply of flu shots was lost because of contamination at one of the two manufacturers left.
Vaccines are no longer a sleepy, low-profit niche in a booming drug industry. Today, they're starting to give ailing pharmaceutical makers a shot in the arm.
The lure of big profits, advances in technology and growing government support has been drawing in new companies, from nascent biotechs to Johnson & Johnson. That means recent remarkable strides in overcoming dreaded diseases and annoying afflictions likely will continue.
"Even if a small portion of everything that's going on now is successful in the next 10 years, you put that together with the last 10 years [and] it's going to be characterized as a golden era," says Emilio Emini, Pfizer's head of vaccine research.
Vaccines now are viewed as a crucial path to growth, as drugmakers look for ways to bolster slowing prescription medicine sales amid intensifying generic competition and government pressure to cut down prices under the federal health overhaul.
Investment in partnerships and other deals to develop and manufacture vaccines has been on a tear - and accelerating since the swine flu pandemic began. Billions in government grants are bringing better, faster ways to develop and manufacture vaccines. Rising worldwide emphasis on preventive health care, plus the advent of the first multibillion-dollar vaccines, have further boosted their appeal.
While prescription drug sales are forecast to rise by a third in five years, vaccine sales should double, from $19 billion last year to $39 billion in 2013, according to market research firm Kalorama Information. That's five times the $8 billion in vaccine sales in 2004.
"What was essentially 25 years ago a rounding error now has become real money," says Robin Robertson, director of the U.S. Biomedical Advanced Research Development Authority.
That jump is due to a couple of new blockbuster vaccines and rising use of existing ones.
17 shots advised for kids
The government's list of recommended vaccines for children has more than doubled since 1985 to 17. It now also calls for a half-dozen vaccines for everyone over 18 and up to four more for some adults.
The last decade brought breakthrough vaccines against pneumococcal disease and rotavirus - two of the world's top killers - meningitis, cervical cancer and more.
Better technology to create and mass-produce vaccines is bringing progress in preventing tropical dengue fever and new threats such as superbugs MRSA and C. difficile, even ending addiction to cocaine and nicotine. Success on some vaccines in development, particularly for Alzheimer's and AIDS, likely would bring billions a year in sales.
Some future vaccines will come in patches, pills and nasal sprays, rather than painful shots.
In the last century, vaccines dramatically lengthened lifespans by stopping diseases that killed or disabled millions, from smallpox to polio.
After those successes, many pharmaceutical companies instead focused on lucrative daily pills for chronic diseases. By the middle of this decade, only a handful were still making vaccines, which are harder to produce than chemical-based pills, making yields unpredictable.
Where the money is
Now many drugmakers are rethinking vaccines.
Britain's GlaxoSmithKline, which has its U.S. headquarters in Research Triangle Park, is gunning to become the world's top vaccine manufacturer by revenue, unseating pioneer Merck & Co. This spring, GSK opened a state-of-the-art vaccine packaging plant in Marietta, Pa., west of Philadelphia, so it can expand in the U.S.
GSK, which sold only one vaccine in the U.S. 13 years ago, now sells 12 here and 30 worldwide. It has 20 more in human testing, including ones for meningitis and malaria.
J&J, which previously avoided vaccines, plans to build a full vaccine portfolio, starting with universal flu and Alzheimer's vaccines, says research head Dr. Paul Stoffels.
Even Pfizer's $68 billion acquisition of Wyeth in October was partly about getting its vaccine expertise, now being put to work against Alzheimer's. Wyeth makes the most successful vaccine ever, Prevnar, which protects children from ear infections and potentially deadly pneumonia and blood infections. Prevnar, which is produced at a facility in Sanford, brought in $2.7 billion in 2008 sales, and with approval of an improved version pending, billions more a year are expected.
Experts call Prevnar the "game changer." It was the first vaccine to exceed $1 billion in annual sales, followed by Merck's cervical cancer shot Gardasil, with $2.3 billion in 2008 sales.
Little competition
"Vaccines are now perhaps seen to be more attractive than drugs," says Dr. Stanley Plotkin, a former University of Pennsylvania professor and industry researcher who helped develop the German measles and rotavirus vaccines.
Vaccines command higher prices - roughly $375 for the three-shot Gardasil series - and so are more profitable than in the past. With only one or two makers of most vaccine types, price competition is rare in wealthy countries. Plus, they rarely face generic competition.
And many companies are partnering with promising biotechs, the World Health Organization and global charities, or setting up deals with local drugmakers abroad, to inexpensively manufacture vaccines in developing and middle-tier countries that increasingly want them to prevent much-higher health care costs.
"What you had was, everybody out of the water," says analyst Steve Brozak of WBB Securities. "Now, everybody's back in the water."
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The Triangle is proving a popular spot for vaccine makers. Among those with operations here:
Novartis: The Swiss drug company is building a 500,000-square-foot facility in Holly Springs where it will produce seasonal flu vaccines and produce bird flu vaccine for the U.S. government. The factory needs approval from the Food and Drug Administration before it can begin manufacturing. It is scheduled to begin production in 2012 and is expected to employ more than 300 people.
Pfizer: Last month, the company acquired Wyeth, which has a manufacturing facility in Sanford that produces the childhood vaccine Prevnar. The facility employs about 1,000 people, but with Pfizer's acquisition, its future is unclear. Pfizer, which recently announced it would lay off 170 researchers in Sanford and Morrisville, is expected to announce plans for its manufacturing facilities over the next three to six months.
Merck: The company has built a 272,000-square-foot vaccine plant in Durham where it employs 250. The facility will produce vaccines for chicken pox, measles, mumps, rubella and shingles. The company expects to receive FDA approval for the plant by mid-2010 and begin operating soon after. Two planned expansions are expected to be finished by 2012. Merck expects to employ about 500 people at the site.
AlphaVax: The biotechnology company employs 78 at its operations in RTP and a manufacturing facility in Lenoir. Vaccines in its pipeline include those for herpes, colon and breast cancers, flu and smallpox, among other biodefense targets.
Staff writer Mary Cornatzer
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